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Home > MVnex High-Altitude Metal-Clad Medium Voltage Switchgear (2/24 kV)

MVnex High-Altitude Metal-Clad Medium Voltage Switchgear (2/24 kV)
MVnex High-Altitude Metal-Clad Medium Voltage Switchgear (2/24 kV)
MVnex High-Altitude Metal-Clad Medium Voltage Switchgear (2/24 kV)
MVnex High-Altitude Metal-Clad Medium Voltage Switchgear (2/24 kV)
MVnex High-Altitude Metal-Clad Medium Voltage Switchgear (2/24 kV)
MVnex High-Altitude Metal-Clad Medium Voltage Switchgear (2/24 kV)

MVnex High-Altitude Metal-Clad Medium Voltage Switchgear (2/24 kV)

Product Description:
STELLAR high-altitude metal-clad medium voltage switchgear is a withdrawable-type digital assembly built around a proven metal-clad platform, configured with high-performance solid-encapsulated vacuum circuit breakers. Two voltage-class variants — 12 kV and 24 kV — are built on the same physical framework, with high rated parameters and a full library of primary circuit configurations to match different user and industry requirements.
The platform combines intelligent and green technologies: new-generation solid insulation materials deliver strong dielectric performance and enclosure protection, while integrated remote monitoring and fault diagnosis functions extend the platform toward a digital substation asset. As of 2024 the design has completed the relevant type-test and certification cycle, and is deployed on power plant, renewable energy, infrastructure and construction projects — where the primary specification driver is often extreme installation environment rather than baseline electrical performance.
Available Configurations
• Voltage classes: 12 kV and 24 kV on the same physical framework
• Rated frequency: 50 / 60 Hz
• Rated current: 630 – 4000A at 12kV; 630 – 2500A at 24kV
• Short-time withstand: 25 – 40 kA at 12kV; 25 – 31.5 kA at 24kV
• Peak withstand: 63 – 100 kA at 12kV; 63 – 80 kA at 24kV
• Internal arc fault withstand: 31.5 / 40 kA at 12kV; 31.5 kA at 24kV
• Enclosure IP4X; compartment IP2X; IK10
• Design altitude: up to 4500m (12 kV variant)
• Ambient temperature range: -15°C to +40°C
• Solid-encapsulated vacuum breaker poles — maintenance-free
• Digital remote monitoring and fault diagnosis package
• Optional next-generation digital vacuum circuit breaker
• GB and IEC standards compliant
Ordering Information
Send us your single-line diagram, target voltage class (12 kV / 24 kV), rated and fault current requirements, site altitude, ambient temperature range and destination market. Our engineering team will return a customised panel layout and general arrangement drawing for your approval before production.

Technial Parameters

TECHNICAL PARAMETERS (BASIC DATA)UNITS12 kV Variant24 kV Variant
Rated voltagekV1224
Rated power frequency withstand voltage (1min)kV4242
Rated lightning impulse withstand voltagekV7595
Rated frequencyHz50 / 6050 / 60
Rated short-time withstand currentkA / 4s25 ~ 4025 ~ 31.5
Rated peak withstand currentkA63 ~ 10063 ~ 80
Busbar rated currentA630 ~ 4000630 ~ 2500
Internal arc fault withstand currentkA / 1s31.5 / 4031.5
Weightkg800 - 1200800 - 1200
Protection class/Enclosure IP4X; Compartment IP2X; IK10
Design altitude (12 kV variant)mUp to 4500
Ambient operating temperature°C-15 to +40
Standards compliance/GB, IEC

Product Details

Up to 4500m Altitude — Purpose-Built for Plateau Installations

Standard medium voltage switchgear is qualified for installation at altitudes up to 2000m, at which point atmospheric pressure begins to drop the dielectric performance of air and larger clearances are required. Most enhanced designs extend qualification to 3000m or 3500m through composite insulation or oversized air clearances. This platform extends the 12 kV variant to 4500m — high enough for the plateau grid installations in western China (Tibet, Qinghai, western Sichuan, Yunnan highlands), the Andean highlands (Bolivia, Peru, northern Chile), the Ethiopian highlands and the Himalayan foothills. On those projects a standard-altitude design would need significant derating and site-specific engineering; this platform is qualified as-shipped.

Two Voltage Classes on One Physical Platform: 12 kV and 24 kV

The 12 kV and 24 kV variants share the same physical framework, so a project engineer specifying substations at both voltage levels can standardise on one platform. The 12 kV variant reaches 4000A busbar rating and internal arc fault withstand of 31.5 / 40 kA — enough headroom for large industrial incomers and heavy plateau grid feeders. The 24 kV variant reaches 2500A busbar rating and 31.5 kA internal arc — matched to the current levels typically seen at 20 – 24 kV distribution and DG interconnection substations. Cabinet dimensions and cable-entry geometry remain consistent across the two variants.

Ambient Range -15°C to +40°C with Cold-Resistant Materials

The switchgear is qualified for continuous operation from -15°C to +40°C ambient. Cold-resistant materials are applied at the parts most sensitive to low-temperature performance — polymer insulators, gaskets, cable-entry seals, mechanism lubricants — so operating reliability at -15°C matches the performance at +25°C. Coordinated features include an optimised ventilation pathway (to prevent condensation build-up), dedicated dehumidification measures (heaters or absorbent modules at the cabinet base), and seismic bracing for grid-connection substations in seismically-active plateau regions. Together these features make the platform suitable for the harshest combination of low temperature, humidity and vibration typically encountered at high-altitude sites.

Solid-Encapsulated Vacuum Circuit Breaker Poles — Maintenance-Free

The circuit breaker uses solid-encapsulated pole (SEP) technology: the vacuum interrupter, current connections and pole insulation are cast into a single epoxy resin body. Compared to conventional vacuum breakers with exposed poles, the encapsulated design eliminates the internal air path that collects dust, humidity and pollution over service years — so the pole assembly delivers maintenance-free operation across the design service life. Combined with high operating stability and strong interrupting capacity, this gives the substation operator a breaker platform that does not need periodic pole cleaning or dielectric re-testing.

Digital Layer: Remote Monitoring and Fault Diagnosis

The switchgear is instrumented for remote monitoring and fault diagnosis from the design stage. Sensor packages read breaker mechanical characteristics, cabinet temperature and switch position, and can be extended for partial discharge and gas density on request. Data streams to a central monitoring platform via standard fieldbus protocols. On high-altitude and remote installations — where a routine site visit means a long trip in demanding conditions — this converts scheduled inspection cycles into condition-based visits triggered only when data indicates an emerging issue.

Optional Next-Generation Digital Vacuum Circuit Breaker

The withdrawable trolley accepts an optional next-generation digital vacuum circuit breaker with integrated protection, metering and communication functions in the breaker itself. This shifts the intelligence layer down to the primary switching device, cutting the wiring count between the breaker and the low-voltage compartment and simplifying commissioning. On new substation projects where digital transformation is a primary specification driver, this option delivers a lower-integration-cost path than retrofit-style sensor packages on a conventional breaker.

GB and IEC Compliance for Domestic and International Deployment

The platform is designed and type-tested to both Chinese national standards (GB) and international IEC standards. This dual-standard compliance means the same physical product can ship to Chinese State Grid tenders and to international IEC-based tenders without a separate certification cycle for each destination. Full type-test reports are available under NDA before order placement, so procurement teams can verify compliance ahead of design approval.

Applications: Power Plants, Renewables, Infrastructure and Construction

Typical deployment segments include power plant auxiliary distribution (both thermal and hydro plants, many of which are at altitude), renewable energy plants (wind and PV farms, especially plateau wind and mountain-basin PV), infrastructure projects (rail electrification substations, tunnel systems, high-altitude highway supply) and construction projects (site power for major infrastructure builds in demanding environments). Any 12 – 24 kV project where site altitude, low temperature, or logistics for future maintenance is a hard specification constraint should default to this platform rather than a standard-altitude alternative.

FAQs

What voltage classes does this switchgear platform cover?

The platform covers 12 kV and 24 kV on the same physical framework. The 12 kV variant reaches 4000A busbar rating with internal arc fault withstand of 31.5 / 40 kA; the 24 kV variant reaches 2500A with 31.5 kA arc withstand. Both variants share 50/60 Hz operation, so the same product ships to 50 Hz and 60 Hz markets without a bespoke redesign.

Can this switchgear actually operate at altitudes above 3000m without derating?

Yes — the 12 kV variant is qualified for design altitudes up to 4500m as-shipped, without derating or composite insulation. This is well above the 2000m standard qualification and the 3000-3500m enhanced tier common in the industry. The platform is engineered for plateau grid installations in western China (Tibet, Qinghai, Sichuan, Yunnan), the Andean highlands (Bolivia, Peru, northern Chile), the Ethiopian highlands and Himalayan foothills. On those projects a standard-altitude design would need significant on-site engineering; this platform is delivered ready for installation.

How does the solid-encapsulated vacuum breaker pole deliver maintenance-free operation?

The vacuum circuit breaker uses solid-encapsulated pole technology: the vacuum interrupter, current connections and pole insulation are cast into a single epoxy resin body. Compared to a conventional breaker with exposed poles, the encapsulated design eliminates the internal air path that would otherwise collect dust, humidity and pollution over service years. Practically this means the pole assembly does not require periodic cleaning or dielectric re-testing across the design service life — a real operational benefit at high-altitude remote installations where site visits are expensive.

What is the qualified ambient operating temperature range?

Ambient operating temperature is qualified from -15°C to +40°C. Cold-resistant materials are applied to the temperature-sensitive parts — polymer insulators, gaskets, cable-entry seals, mechanism lubricants — so the reliability at -15°C matches performance at +25°C. Coordinated features include an optimised ventilation pathway to prevent condensation build-up and dedicated dehumidification measures. The result is a platform qualified for the harshest combination of low temperature, humidity and vibration typically encountered at high-altitude sites.

Which industries and project types is this switchgear specifically designed for?

Four segments drive most demand. First, power plant auxiliary distribution — many thermal and hydro plants are at altitude. Second, renewable energy plants — plateau wind farms and mountain-basin PV plants where the collection substation sits at elevation. Third, infrastructure projects — rail electrification substations, tunnel ventilation, high-altitude highway supply. Fourth, construction projects — site power for major infrastructure builds in demanding environments. Any 12-24 kV project where site altitude, low temperature or logistics for future maintenance is a hard specification constraint should specify this platform rather than a standard-altitude alternative.

What input do you need to prepare a customised offer?

Send us your single-line diagram, target voltage class (12 kV / 24 kV), rated and fault current requirements, site altitude and ambient temperature range, incoming direction, and any specific certification requirements for the destination market (GB or IEC). Our engineers return a panel layout, general arrangement drawing and section view for your approval before we release the order to production.