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Home > NXGN-12 SF6-Free Gas-Insulated Medium Voltage Switchgear

NXGN-12 SF6-Free Gas-Insulated Medium Voltage Switchgear
NXGN-12 SF6-Free Gas-Insulated Medium Voltage Switchgear
NXGN-12 SF6-Free Gas-Insulated Medium Voltage Switchgear
NXGN-12 SF6-Free Gas-Insulated Medium Voltage Switchgear
NXGN-12 SF6-Free Gas-Insulated Medium Voltage Switchgear
NXGN-12 SF6-Free Gas-Insulated Medium Voltage Switchgear

NXGN-12 SF6-Free Gas-Insulated Medium Voltage Switchgear

Product Description:
STELLAR 12kV SF6-free Gas-Insulated medium voltage switchgear is a new-generation ring main unit (RMU) engineered as a direct alternative to SF6-insulated and solid-insulated switchgear for distribution network construction and renovation. Nitrogen (or dry air) is used as the phase-to-phase, phase-to-earth and isolation-gap insulation medium, while all switching functions — circuit breaker, load-break switch and earthing switch — use vacuum interruption. The result is a compact, maintenance-free, zero-GWP alternative to SF6 that meets the environmental targets driving F-Gas Regulation, grid green-renovation programmes and utility ESG commitments.
The design uses a vacuum breaker unit in place of the traditional load-break switch plus fuse combination found in legacy RMUs, so fault currents are interrupted at the initial stage of the fault rather than waiting for the fuse element to blow. A dedicated pressure-relief pathway vents any high-temperature high-pressure gas to outdoor when internal arcing occurs. Compact modular architecture allows single-tank or common-tank unit combinations with side or top extension busbar options — line-ups extend to match the single-line diagram without oversized cabinet volume.
Available Configurations
• Rated voltage: 12kV
• Rated frequency: 50 Hz
• Rated current: 630 A
• Rated short-circuit breaking / short-time withstand: 20 kA
• Rated peak withstand: 50 kA
• Internal arc classification: AFLR 20kA / 0.5s
• Insulation medium: Nitrogen (N₂) or Dry Air, 99.99% purity
• Gas tank burst pressure strength: 0.3 MPa
• Enclosure IP4X; gas tank IP67
• Annual gas leakage rate: ≤ 0.01%
• Vacuum breaker / load-break switch mechanical endurance: 10 000 operations
• Three-position isolator / earthing switch mechanical endurance: 3 000 operations
• Earthing switch + vacuum breaker combination for short-circuit making without 2-operation limit
• 3mm 304 stainless steel tank, TRUMPF laser-cut and laser-welded
• Automated helium leak detection and gas filling with SEILER equipment
• Digital monitoring: temperature rise, gas density, current, voltage — five-remote unmanned operation ready
Ordering Information
Send us your single-line diagram, unit combination requirement (single-tank or common-tank), extension direction (side / top / mixed), the target regulatory framework (F-Gas Regulation, utility ESG standard, grid green-renovation programme) and destination market. Our engineering team will return a customised panel layout and general arrangement drawing for your approval before production.

Technial Parameters

TECHNICAL PARAMETERS (BASIC DATA)UNITSVALUE / PARAMETERS
Rated voltagekV12
Rated frequencyHz50
Rated currentA630
Rated power frequency withstand voltagekV42 / 48 (isolation gap)
Rated lightning impulse withstand voltagekV75 / 85 (isolation gap)
Mechanical enduranceoperations10 000
Rated short-circuit breaking currentkA20
Rated short-circuit making currentkA50
Main circuit rated short-time withstand current (4s)kA20
Main circuit rated peak withstand currentkA50
Internal arc classification/AFLR, 20kA, 0.5s
Enclosure protection class/IP4X
Gas tank protection class/IP67
Annual gas leakage rate/≤ 0.01%
Insulation medium/Nitrogen (N₂) / Dry Air
Nitrogen purity (as-filled)%99.99
Gas tank burst pressure strengthMPa0.3
Interruption method/Vacuum (all switching functions)
Design service lifeyears40


Product Details

Nitrogen / Dry-Air Insulation — Zero-GWP Alternative to SF6

The switchgear uses nitrogen (or dry air) as the phase-to-phase, phase-to-earth and isolation-gap insulation medium. SF6 has a Global Warming Potential of about 23 500 times CO₂ and an atmospheric lifetime of roughly 3 200 years — the reasons behind the European Union's F-Gas Regulation phase-down for SF6 in medium voltage switchgear. Nitrogen and dry air have a GWP of essentially zero. From a lifecycle perspective — manufacture, service, end-of-life recovery and recycling — a nitrogen-insulated RMU eliminates the SF6 exposure entirely rather than reducing it. This is the platform we recommend for utilities and industrial operators subject to F-Gas Regulation, national grid green-renovation programmes, or corporate ESG scope-1 emission targets.

Vacuum Interruption for All Switching Functions

All three switching functions in the RMU — circuit breaker, load-break switch and earthing switch closing — use vacuum interruption. The traditional load-break switch plus fuse combination found in legacy 12kV RMUs is replaced by a vacuum breaker unit. This changes the fault-clearance behaviour meaningfully: the vacuum breaker trips at the initial stage of the fault, while a fuse-combination unit waits for the fuse element to reach breaking current and blow. Faster fault clearance means less thermal energy released into the cable network and less downstream equipment damage during a downstream fault event.

Sealed 3mm 304 Stainless Steel Tank with 0.3MPa Burst Pressure

The gas tank is built from 3mm 304 stainless steel plate and welded on 3D laser cutting and laser welding systems imported from TRUMPF (Germany). The tank is engineered to hold internal gas pressure at 0.3 MPa burst strength — the mechanical headroom that lets the tank contain the pressure spike from an internal arc event and safely direct the expanding gas to the dedicated pressure-relief pathway. Internal arc classification is AFLR 20kA / 0.5s, verified on the Front, Lateral and Rear sides.

99.99% Nitrogen Purity, ≤0.01% Annual Leakage, 40-Year Service Life

Every finished tank is leak-tested and gas-filled on a SEILER (Germany) automated helium leak detection and nitrogen filling line. Helium mass spectrometry verifies the ≤0.01% per year annual leakage rating factually rather than by extrapolation. The as-filled nitrogen purity reaches 99.99%, which is what keeps the dielectric performance predictable across the design service life. The rated design life is 40 years — 10 years longer than typical SF6 RMU installations — because the internal environment contains no reactive gas by-products, so the tank interior does not degrade in service.

Modular Single-Tank or Common-Tank Unit Combinations

Multiple unit combinations are available across the platform, from single-tank single-function units (one tank per functional unit) to common-tank multi-function units (multiple functions inside one tank). Extension busbars are fully-enclosed with an earthed conductive-paint outer coating, and can extend on the side, on the top or in mixed direction across a line-up. This lets the exact SLD-required feeder mix ship without cabinet volume compromise, and lets a future extension take a top-extension route when floor space is fully used.

10 000-Operation Vacuum Devices with Combined Earthing / Breaker Fault-Making

Vacuum circuit breakers and vacuum load-break switches are rated at 10 000 mechanical operations. Three-position isolator / earthing switches reach 3 000 mechanical operations. A specific feature: closing onto a short-circuit fault (fault-making current) is executed by an earthing switch + vacuum breaker combination, so the number of fault-making operations is not limited to the 2-operation cap that constrains conventional earthing switches. Operators managing feeders with a history of hard faults on close-in circuits get more operating headroom before the earthing switch reaches its service limit.

Full Digital Monitoring — Temperature, Gas Density, V/I, Five-Remote Ready

The platform is designed as a digital RMU: gas density in the tank, temperature rise at critical joints, current and voltage on each feeder are monitored in real time. Data feeds into a five-remote (telemetry, telesignalling, telecontrol, teleregulation, telecommunication) automation package, so the substation runs as an unmanned installation with attendance only for scheduled inspection or fault response. On grid green-renovation projects that replace 30-year-old SF6 or oil-insulated equipment, the digital layer also delivers the asset-monitoring baseline the utility needs to justify the investment.

Compliance and Applications: F-Gas, Grid Green Renovation, ESG

The platform targets three overlapping demand segments. First, projects governed by the EU F-Gas Regulation (Regulation (EU) 2024/573) that phases down SF6 in medium voltage switchgear — this RMU is a direct SF6-free replacement. Second, national grid green-renovation programmes that fund replacement of legacy oil or SF6 equipment with lower-emission alternatives — the platform qualifies as a green product for these programmes. Third, utility and industrial operators with corporate ESG commitments on scope-1 fluorinated gas emissions — replacing SF6 with nitrogen removes the emission at source. Solid-insulated RMUs are also within replacement scope: this platform delivers the sealed-tank environmental protection without the recyclability constraints of solid-insulation designs.

FAQs

What makes this switchgear 'SF6-free' and why does it matter?

The RMU contains no SF6 gas at all. Nitrogen or dry air is used as the phase-to-phase, phase-to-earth and isolation-gap insulation medium, and all switching functions — circuit breaker, load-break switch, earthing switch — use vacuum interruption. This matters because SF6 has a Global Warming Potential of about 23 500 times CO₂, an atmospheric lifetime of roughly 3 200 years, and is now regulated under the EU F-Gas Regulation and equivalent frameworks in other markets. An SF6-free RMU eliminates the emission exposure at source rather than managing it operationally.

What is the environmental impact of nitrogen or dry-air insulation compared with SF6?

SF6 has a GWP of about 23 500 and stays in the atmosphere for thousands of years. Nitrogen and dry air have a GWP of essentially zero. Over the 40-year design service life of the switchgear, this is the difference between a switchgear installation that contributes materially to the operator's scope-1 emissions and one that contributes nothing at all. End-of-life recovery and recycling of a nitrogen-insulated tank is also simpler because no fluorinated gas has to be captured and disposed of under hazardous-waste rules.

Is vacuum interruption at 12kV as reliable as SF6 interruption in a legacy RMU?

Yes — vacuum interruption is the accepted mature technology for 12kV switching duty, and the mechanical endurance rating on this platform is 10 000 operations for both the vacuum breaker and vacuum load-break switch. Vacuum has been the dominant interruption method for medium voltage circuit breakers for over three decades, and vacuum load-break switches are now well-established. In some respects the switching behaviour is better than SF6: vacuum interruption clears at the first current zero after contact separation, so fault clearance is faster than a fuse-combination unit that must wait for the fuse element to reach breaking current.

Can this SF6-free RMU replace an installed SF6 RMU on a like-for-like basis?

For most feeder ratings and network topologies, yes. The platform is rated at 12kV / 630A / 20kA — covering the vast majority of installed 12kV RMU applications on distribution networks. Physical dimensions and cable termination arrangements are engineered to allow retrofit installation into existing switching stations, though a site-specific check on cabinet footprint and cable entry geometry is required before commitment. Send us the existing installation drawings and we will confirm retrofit feasibility in writing.

Does the product support European F-Gas Regulation compliance requirements?

Yes. The platform is designed as a direct SF6-free alternative for projects governed by EU Regulation 2024/573 on fluorinated greenhouse gases (F-Gas Regulation) and equivalent frameworks in North America, Japan and other markets. Test reports, product declarations of conformity, and end-of-life recovery documentation supporting F-Gas compliance submissions are available under NDA before order placement.

What input do you need for a customised offer?

Send us your single-line diagram with the required unit combination (single-tank or common-tank), extension direction (side / top / mixed), the target regulatory framework (F-Gas Regulation, utility ESG standard, national grid green-renovation programme), destination market and any specific certification requirements. If the project is a retrofit of installed SF6 or solid-insulated switchgear, send the existing installation drawings so we can confirm dimensional and cable-entry compatibility. Our engineers return a panel layout and general arrangement drawing for your approval before we release the order to production.