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Home > FN12 12kV 630A Indoor Load Switch and Fuse Combination

FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination
FN12 12kV 630A Indoor Load Switch and Fuse Combination

FN12 12kV 630A Indoor Load Switch and Fuse Combination

Product Description

STELLAR 12kV 630A indoor high-voltage load switch and fuse combination apparatus is a three-phase switching device for 50Hz or 60Hz medium-voltage distribution networks. It is designed for 10kV/12kV indoor transformer substations, cable distribution boxes and factory switchgear lines where high short-circuit making capacity and long mechanical life are required.

The unit uses compressed-air arc quenching to break normal load currents up to 630A. When the contacts separate, the arc is drawn through an arc-extinguishing tube where the air flow cools and stretches the plasma until it collapses. After the arc is extinguished, a clear visible isolation gap opens to give maintenance crews direct visual confirmation that the circuit is de-energised.

The conductive path is built from high-conductivity copper with silver-plated contact surfaces. When paired with a high-voltage current-limiting fuse, the combination unit protects distribution transformers against overload and short-circuit faults. A fuse striker mechanically trips all three phases of the load switch whenever any fuse blows, ensuring full isolation of the faulted circuit.

The standard manual operating mechanism uses a spring-assisted handle with mechanical interlocks. The switch cannot be closed unless the fuse compartment is properly seated, and the fuse door cannot be opened while the main circuit is energised. Motorized actuators are available for remote control via AC/DC 110V or 220V.

The unit is type-tested to IEC 62271-105 for load switch-fuse combinations and GB 3804 for insulation, temperature rise, short-time withstand and mechanical endurance. The series is also available for 20kV and 24kV grid applications; contact our engineering team for voltage-specific parameter sheets.

Technial Parameters

TECHNICAL PARAMETERS (12kV / 630A)UNITSVALUE
Rated voltagekV12
Rated currentA630
Rated frequencyHz50 / 60
Rated short-circuit making current (peak)kA67
Rated peak withstand currentkA82
Rated short-time withstand current (1 s)kA31.5
Rated short-time withstand current (2 s)kA25
Rated short-time withstand current (3 s)kA20
Max. breaking capacity with fuses (IEC 62271-105)A1600
Max. fuse current (XRNT type)A125
Mainly active load breaking capacityA630
Cable charging breaking currentA10
1-min power frequency withstand voltage (to earth / between poles)kV42
1-min power frequency withstand voltage (across isolating distance)kV45
Lightning impulse withstand voltage (to earth / between poles)kV75
Lightning impulse withstand voltage (across isolating distance)kV85
Mechanical endurancecycles2000
Operating mechanism/Manual / Motorized
Conductive material/Copper (silver-plated contact)
Ambient temperature range°C-25 to +40
Max. installation altitudem1000
Standard compliance/IEC 62271-105, IEC 60265, GB 3804

Product Details

67kA Short-Circuit Making and 82kA Peak Withstand Capacity

Distribution networks near large power sources or heavy industrial loads can experience short-circuit currents well above standard levels. This switch is type-tested to close safely onto a short circuit with a peak making current of 67kA and to withstand the subsequent dynamic forces up to 82kA peak. These ratings exceed typical 12kV load switch specifications, making the unit suitable for substations fed directly from high-capacity transformers or utility busbars where fault levels are elevated.

Multi-Second Short-Time Withstand Ratings

Upstream protection coordination in complex distribution networks sometimes requires the switch to carry fault current for more than one second before the breaker clears the fault. This unit provides graded short-time withstand ratings: 31.5kA for 1 second, 25kA for 2 seconds and 20kA for 3 seconds. The thermal capacity of the copper conductive path and the structural strength of the mounting frame are verified at all three durations, giving system designers flexibility in relay setting and breaker selection.

1600A Fuse-Combination Breaking Capacity

In the fuse-combination version, high-voltage current-limiting fuses mount directly above the switch body. The fuses carry normal load current and clear short-circuit faults inside their rated breaking range. The combined breaking capacity reaches 1600A at 12kV, which covers transformer feeder protection for most secondary substations up to about 10MVA. A fuse striker mechanically trips the three-phase load switch whenever any fuse blows, ensuring full isolation without needing a separate circuit breaker. The maximum XRNT fuse current is 125A, matching standard high-voltage fuse dimensions.

Compressed-Air Arc Quenching with Visible Isolation Gap

The switch breaks load current by drawing the arc into a compressed-air column inside the arc-extinguishing tube. When the contacts separate, the moving contact pulls the arc through the tube, where the air flow cools and stretches the plasma until it cannot sustain itself. This method requires no sealed gas or vacuum bottles, which keeps the unit light and simplifies field service. After the arc is extinguished, the moving contact drops away from the fixed contact to create a clear, visible air gap that meets safety standards for maintenance access.

2000-Cycle Mechanical Endurance

Frequent switching operations in industrial distribution networks wear down contact surfaces and operating linkages over time. This switch is type-tested to 2000 full make-break cycles without overhaul. The contact system uses silver-plated copper with optimised pressure springs that maintain consistent contact force through the full service life. For substations that switch feeders daily or run automated load-transfer schemes, the 2000-cycle rating reduces downtime and extends the interval between maintenance inspections.

Application Scope

This load switch is intended for indoor 10kV/12kV distribution systems in power stations, industrial plants and commercial buildings. It controls power flow to distribution transformers, isolates feeders for cable maintenance, and sections industrial busbars. The 630A rating covers secondary substation transformers up to about 6.3MVA, and the fuse-combination version extends protection to transformers up to 10MVA depending on fuse selection. The series is also applied in 20kV and 24kV networks with voltage-specific insulation components.

FAQs

What voltage and current ratings does this load switch cover?

The baseline unit is rated for 12kV and 630A at 50Hz or 60Hz. The series is also available for 10kV, 20kV and 24kV indoor distribution systems. The 12kV version delivers a rated short-circuit making current of 67kA peak, a rated peak withstand current of 82kA, and graded short-time withstand currents of 31.5kA/1s, 25kA/2s and 20kA/3s. Mechanical endurance is 2000 cycles.

How does the 67kA short-circuit making capacity benefit high-fault-level substations?

A 67kA making capacity means the switch can close safely onto a short-circuit fault without contact welding or mechanical damage, even in substations fed from large transformers or stiff utility sources where fault currents are high. The 82kA peak withstand rating confirms the frame and conductive assembly can survive the severe electromagnetic forces that occur during the first peak of a short-circuit current. These ratings are higher than typical 12kV load switches, reducing the risk of structural failure in high-fault networks.

What is the difference between the 1-second, 2-second and 3-second short-time withstand ratings?

The switch provides three graded thermal ratings to match different upstream protection coordination schemes. 31.5kA for 1 second suits networks with fast-acting breakers or relay protection. 25kA for 2 seconds and 20kA for 3 seconds suit networks where breaker clearing is delayed by selective coordination or cascading protection schemes. The copper conductive path and frame are verified at all three durations.

How does the integrated fuse protection work?

High-voltage current-limiting fuses mount above the switch body and carry normal load current. When a short-circuit occurs, the fuse clears the fault inside milliseconds. The fuse striker then mechanically trips all three phases of the load switch automatically. At 12kV the combined breaking capacity is 1600A. This ensures the faulted transformer or cable is fully isolated without needing a separate circuit breaker.

What maintenance does this load switch require after 2000 operations?

After 2000 operations, inspect the contact surfaces for wear and measure contact resistance. Check the arc-extinguishing tubes for cracks or erosion, and replace them if the inner diameter has enlarged beyond the factory limit. Lubricate the operating mechanism linkage and test the mechanical interlocks. Because the unit uses compressed air rather than sealed gas, these checks can be done on-site without special equipment.