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Home > FN7 12/24kV 630A Indoor Load Switch and Fuse Combination

FN7 12/24kV 630A Indoor Load Switch and Fuse Combination
FN7 12/24kV 630A Indoor Load Switch and Fuse Combination
FN7 12/24kV 630A Indoor Load Switch and Fuse Combination
FN7 12/24kV 630A Indoor Load Switch and Fuse Combination
FN7 12/24kV 630A Indoor Load Switch and Fuse Combination
FN7 12/24kV 630A Indoor Load Switch and Fuse Combination
FN7 12/24kV 630A Indoor Load Switch and Fuse Combination
FN7 12/24kV 630A Indoor Load Switch and Fuse Combination
FN7 12/24kV 630A Indoor Load Switch and Fuse Combination
FN7 12/24kV 630A Indoor Load Switch and Fuse Combination
FN7 12/24kV 630A Indoor Load Switch and Fuse Combination
FN7 12/24kV 630A Indoor Load Switch and Fuse Combination

FN7 12/24kV 630A Indoor Load Switch and Fuse Combination

Product Description

STELLAR 12/24kV indoor high-voltage load switch and fuse combination apparatus is a three-phase switching device for 50Hz or 60Hz medium-voltage distribution networks. It covers two voltage tiers with continuous current ratings of 400A or 630A, and delivers a verified mechanical endurance of 2000 operations across all configurations.

The standard unit is a manual air-type load switch using compressed-air arc quenching inside a compact frame. When the contacts separate, the arc is drawn through an arc-extinguishing tube where the air flow cools and stretches the plasma until it collapses. After the arc is extinguished, a clear visible isolation gap opens to give maintenance crews direct visual confirmation that the circuit is de-energised.

The conductive path is built from high-conductivity copper with silver-plated contact surfaces. Optional factory-fitted modules expand the function without increasing the footprint. A high-voltage current-limiting fuse assembly adds short-circuit protection up to 1600A at 12kV or 900A at 24kV. An earthing switch provides safe grounding of the load side, and a mechanical tripping device automatically opens all three phases when any fuse blows.

Operating mechanisms include a spring-assisted manual handle as standard, with motorized actuators available for remote control via AC/DC 110V or 220V. The unit is type-tested to IEC 62271-105 for load switch-fuse combinations and GB 3804 for insulation, temperature rise, short-time withstand and mechanical endurance.

Typical installations include 10kV/12kV and 20kV/24kV indoor transformer substations, cable distribution boxes, ring main units and factory switchgear lines where long switching life and reliable load control are required.

Technial Parameters

TECHNICAL PARAMETERSUNITS12 kV / 400 A12 kV / 630 A24 kV / 630 A
Rated voltagekV121224
Rated currentA400630630
Rated frequencyHz50 / 6050 / 6050 / 60
Rated short-circuit making current (peak)kA31.55050
Rated peak withstand currentkA31.55050
Rated short-time withstand current (1 s)kA252525
Rated short-time withstand current (3 s)kA12.52020
Max. breaking capacity with fuses (IEC 62271-105)A16001600900
Max. fuse current (XRNT type)A200200200
Mainly active load breaking capacityA400630630
Cable charging breaking currentA101010
1-min power frequency withstand voltage (to earth / between poles)kV424255
1-min power frequency withstand voltage (across isolating distance)kV484870
Lightning impulse withstand voltage (to earth / between poles)kV7575125
Lightning impulse withstand voltage (across isolating distance)kV8585145
Mechanical endurancecycles200020002000
Operating mechanism/Manual / MotorizedManual / MotorizedManual / Motorized
Conductive material/Copper (silver-plated contact)Copper (silver-plated contact)Copper (silver-plated contact)
Ambient temperature range°C-25 to +40-25 to +40-25 to +40
Max. installation altitudem100010001000
Standard compliance/IEC 62271-105, IEC 60265, GB 3804

Product Details

12/24kV Dual-Voltage Platform with Common Mounting Pattern

The switch is built on a common frame that accepts either 12kV or 24kV insulation components. At 12kV the unit withstands 42kV power frequency and 75kV lightning impulse across the main gaps. At 24kV these ratings rise to 55kV and 125kV. The same operating mechanism, mounting holes and panel cut-out are used for both voltages, which simplifies inventory for switchgear builders who serve multiple grid standards.

2000-Cycle Mechanical Endurance

Frequent switching operations in industrial distribution networks wear down contact surfaces and operating linkages over time. This switch is type-tested to 2000 full make-break cycles without overhaul. The contact system uses silver-plated copper with optimised pressure springs that maintain consistent contact force through the full service life. For substations that switch feeders daily or run automated load-transfer schemes, the 2000-cycle rating reduces downtime and extends the interval between maintenance inspections.

Compressed-Air Arc Quenching with Visible Isolation Gap

When the contacts separate, the moving contact draws the arc through a compressed-air arc-extinguishing tube. The air flow cools and stretches the plasma column until it cannot sustain itself. This method requires no sealed gas or vacuum bottles, which keeps the unit light and simplifies field service. After the arc is extinguished, the moving contact drops away from the fixed contact to create a clear, visible air gap that meets safety standards for maintenance access.

Fuse-Combination Short-Circuit Protection

In the fuse-combination version, high-voltage current-limiting fuses mount directly above the switch body. The fuses carry normal load current and clear short-circuit faults inside their rated breaking range. At 12kV the combined breaking capacity reaches 1600A; at 24kV it is 900A. A fuse striker mechanically trips the three-phase load switch whenever any fuse blows, ensuring full isolation of the faulted circuit. This integration removes the need for separate protective relays and circuit breakers in small distribution substations.

Integrated Earthing and Tripping Options

The earthing switch option adds a grounded blade on the load side that closes after the main contacts open. This gives maintenance crews a physical ground connection before they work on downstream cables or transformers. The tripping device option links the fuse strikers to the operating mechanism so that a blown fuse automatically drives the switch to the open position. Both options fit inside the standard frame width and do not require extra panel depth.

Manual and Motorized Operating Mechanisms

The standard mechanism is a spring-assisted manual handle that applies consistent force regardless of switching duty. For automated networks, a motorized actuator bolts onto the manual mechanism without panel modifications. Motor options cover AC/DC 110V and AC/DC 220V. The motorized version maintains the same mechanical interlocks as the manual unit, so remote operation cannot override safety sequences.

Application Scope

This load switch is intended for indoor 10kV/12kV and 20kV/24kV distribution systems in power stations, industrial plants and commercial buildings. It controls power flow to distribution transformers, isolates feeders for cable maintenance, and sections industrial busbars. The 400A rating covers secondary substation transformers up to about 4MVA; the 630A rating extends to about 6.3MVA. The fuse-combination version protects transformers up to 10MVA depending on fuse selection.

FAQs

What voltage and current ratings does this load switch cover?

The switch covers 12kV and 24kV voltage tiers. Rated current is 400A or 630A depending on the ordered configuration. Rated frequency is 50Hz or 60Hz. At 12kV the short-circuit making current is 31.5kA peak for the 400A version and 50kA peak for the 630A version. At 24kV the 630A version delivers 50kA peak making current. Mechanical endurance is 2000 cycles for all ratings.

How does the fuse-combination version protect against short-circuit faults?

High-voltage current-limiting fuses mount above the switch body and carry normal load current. When a short-circuit occurs, the fuse clears the fault inside milliseconds. The fuse striker then mechanically trips all three phases of the load switch automatically. At 12kV the combined breaking capacity is 1600A; at 24kV it is 900A.

What is the purpose of the earthing switch and tripping device options?

The earthing switch closes a grounded blade on the load side after the main contacts open, giving maintenance crews a safe ground connection before they work on downstream equipment. The tripping device links fuse strikers to the operating mechanism so that a blown fuse automatically drives the switch open. Both options improve safety without adding panel depth.

Can this switch break short-circuit current on its own?

No. The load switch is designed to make, carry and break normal load current. It can close onto a short circuit safely, but it cannot break fault current. Short-circuit protection must be provided by the integrated fuses in the combination version, or by an upstream circuit breaker.

What maintenance does a compressed-air load switch require after 2000 operations?

After 2000 operations, inspect the contact surfaces for wear and measure contact resistance. Check the arc-extinguishing tubes for cracks or erosion, and replace them if the inner diameter has enlarged beyond the factory limit. Lubricate the operating mechanism linkage and test the mechanical interlocks. Because the unit uses compressed air rather than sealed gas, these checks can be done on-site without special equipment.